Crane Rail and Accessories

Crane rail and accessories

Crane rail and accessories are specially used for cranes. In addition to the crane rails, important crane accessories also include crane rail clips, crane rail pad, crane rail clamp, crane sole plates, etc. Since the cranes are generally used for heavy load transport, the use of special parts such as crane rail, crane rail clips and crane sole plate is particularly important.

As one of the experienced crane rail suppliers, our crane rail and accessories have sold overseas and widely used in many fields such as railway lines, power, mining, metallurgy, steel mills, ports, shipbuilding, coking, etc. industries.

We are also a cooperative partner of Gantrail and Gantrex. We can agent the purchase of gantrex rail clips, gantry crane rails, gantry crane rail clamps and other crane rail accessories from Gantrail and Gantrex.

Crane Rail

Crane rail

Crane traveling track is the running route of the crane laying by the crane rails. It can ensure the crane running along the prescribed line and ensure transportation safety. The selection of crane rail is usually matched according to the type of crane. Specifically, we mainly refer to the maximum wheel pressure and minimum wheel pressure of the crane to calculate the crane rail size and selected wheel size by the crane.

According to different types of cranes, there are different supporting crane rail, such as overhead crane rail, gantry crane rail, etc. When we choose the crane rail, we should not only consider the size of the wheel, but also consider the design and installation of the crane rail in the actual environment. Here are some tips you should pay attention to when choosing the crane rail.

Chinese standard crane rail


QU70 crane rail

QU70 crane rail specification

Rail Designation: QU70
Rail Origin: China
Standard: YB/T5055-93
Area of section: 6722 mm2
Calculated Mass: 52.8 kg/m
Neutral Axis to base: 59.3 mm
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 Download QU70 crane rail drawing

QU80 crane rail

QU80 crane rail specification

Rail Designation: QU80
Rail Origin: China
Standard: YB/T5055-93
Area of section: 8206 mm2
Calculated Mass: 64.4 kg/m
Neutral Axis to base: 64.9 mm
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 Download QU80 crane rail drawing

QU100 crane rail

QU100 crane rail specification

Rail Designation: QU100
Rail Origin: China
Standard: YB/T5055-93
Area of section: 11344 mm2
Calculated Mass: 89 kg/m
Neutral Axis to base: 76.3 mm
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 Download QU100 crane rail drawing

QU120 crane rail

QU120 crane rail specification

Rail Designation: QU120
Rail Origin: China
Standard: YB/T5055-93
Area of section: 15096 mm2
Calculated Mass: 118.5 kg/m
Neutral Axis to base: 87 mm
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 Download QU120 crane rail drawing


Chinese standard crane rail dimensions

Size Dimension(mm) Weight(kg/m) Standard&Material
Head Height Base Waist
QU70 70 120 120 28 52.8 YB/T5055-93
U71Mn
QU80 80 130 130 32 63.69
QU100 100 150 150 38 88.96
QU120 120 170 170 44 118.1

DIN standard crane rail


A65 crane rail

A65 crane rail specification

Rail Designation: A65
Rail Origin: Germany
Standard: DIN 536
Area of section: 5514 mm2
Calculated Mass: 43.1 kg/m
Neutral Axis to base: 30.4 mm
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 Download A65 crane rail drawing

A75 crane rail

A75 crane rail specification

Rail Designation: A75
Rail Origin: Germany
Standard: DIN 536
Area of section: 7177 mm2
Calculated Mass: 56.2 kg/m
Neutral Axis to base: 34.8 mm
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 Download A75 crane rail drawing

A100 crane rail

A100 crane rail specification

Rail Designation: A100
Rail Origin: Germany
Standard: DIN 536
Area of section: 9506 mm2
Calculated Mass: 74.3 kg/m
Neutral Axis to base: 42.5 mm
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 Download A100 crane rail drawing

A120 crane rail

A120 crane rail specification

Rail Designation: A120
Rail Origin: Germany
Standard: DIN 536
Area of section: 12748 mm2
Calculated Mass: 100 kg/m
Neutral Axis to base: 47.6 mm
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 Download A120 crane rail drawing


DIN standard crane rail dimensions

Size Dimension(mm) Weight(kg/m) Standard
Head Height Base Waist
A65 65 75 175 38 43.1 DIN 536
A75 75 85 200 45 56.2
A100 100 95 200 60 74.3
A120 120 105 220 72 100

JISE standard crane rail


CR-73KG crane rail

CR 73KG crane rail specification

Rail Designation: CR 73KG
Rail Origin: Japan
Standard: JISE 1103/1101
Area of section: 9361 mm2
Calculated Mass: 73.3 kg/m
Neutral Axis to base: 67 mm
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 Download CR-73KG crane rail drawing

CR-100KG crane rail

CR 100KG crane rail specification

Rail Designation: CR 100KG
Rail Origin: Japan
Standard: JISE 1103/1101
Area of section: 12719 mm2
Calculated Mass: 100.2 kg/m
Neutral Axis to base: 75.8 mm
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 Download CR-100KG crane rail drawing


JISE standard crane rail dimensions

Size Dimension(mm) Weight(kg/m) Standard
Head Height Base Waist
CR 73KG 100 135 140 32 73.3 JISE 1103/1101
CR 100KG 120 150 155 39 100.2

UIC standard crane rail


UIC-54 crane rail

UIC 54 crane rail specification

Rail Designation: UIC 54
Rail Origin: International
Standard: UIC 860
Area of section: 6974 mm2
Calculated Mass: 54.4 kg/m
Neutral Axis to base: 75.1 mm
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 Download UIC-54 crane rail drawing

UIC-60 crane rail

UIC 60 crane rail specification

Rail Designation: UIC 60
Rail Origin: International
Standard: UIC 860
Area of section: 7671 mm2
Calculated Mass: 60.3 kg/m
Neutral Axis to base: 80.9 mm
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 Download UIC-60 crane rail drawing


UIC standard crane rail dimensions

Size Dimension(mm) Weight(kg/m) Standard
Head Height Base Waist
UIC 54 70 159 140 16.1 54.5 UIC 860
UIC 60 72 172 150 16.5 60.3

Other standard crane rail

Crane rail successful cases

1. US Gulf crane project uses QU80 crane rails.
2. Philippines industrial plant crane rail project uses 60E1 crane rails.

QU80 crane rails project 60E1 crane rails project

Crane Rail Clips

Crane rail clips are used to hold the crane rail and make it fixed on the crane soleplate. The crane rail clip is an important crane rail fastener. The upper part of crane rail clips is pressed on the crane rail and the lower part is fixed on the crane sloe plates. There are two ways to fix the crane rail clips, one is fixed by rail bolt, the other is fixed by welding. Each of the ways has its advantages and suited to different situations.

Bolted type crane rail clips

Bolted type crane rail clip

Bolted type crane rail clip and bolt should be used together. Due to the large load, high strength bolts are usually used instead of ordinary bolts. Different high strength bolts (ASTM A325 Bolts,astm a193, a307 bolt, a490 bolts, etc.) should be selected for reinforcement according to different loads.

  • Feature: suitable for light crane, convenient installation and maintenance
  • Dimensions: 3112, 3116, 3120, 3124, 3224
  • Suitable crane rail pad: Mk2, Mk7
  • Applicable crane rails: A65, A100, A120, JIS37, JIS50, JIS60, QU80, QU70, QU120, UIC54, UIC60 etc.
     

Welded type crane rail clips

Welded type crane rail clips

The welded type crane rail clip has two parts, the lower part is welded on the crane sole plate, the upper part is fixed the crane rail and connected to the lower part by track bolt. Because using the welding method, the crane rail clips can bear more forces from transverse displacement. Therefore, the crane rail clips can be used for the crane with higher load capacity, common in the field of heavy industry.

  • Feature: suitable for heavy load crane
  • professional welding technique is required for installation
  • Dimensions: 1116, 1216, 9116, 9120, 9124, 9220
  • Suitable crane rail pad: Mk2, Mk7
  • Applicable crane rails: A65, A100, A120, JIS37, JIS50, JIS60, QU80, QU70, QU120, UIC54, UIC60 etc.

Crane rail clips successful cases

1. Thailand crane rail project uses 1216 crane rail clips.
2. Seychelles shipyard crane rail track project uses type 9120/15/38 crane rail clips.

1216 crane rail clips project 9120 crane rail clips project

Crane Rail Clamp

There is a special kind of crane rail clip called crane rail clamp. We have rail clamps for cranes popular with customers used with GB standard crane rails.

TG120 crane rail clamp 6A-7 crane rail clamp CGWK80 crane rail clamp

Crane Sole Plates

The crane sole plate is a crane rail accessory that is placed under the crane rail to support and disperse the pressure carried by the crane. According to the different requirements of the crane load, the crane sole plates can be divided into individual type and continuous type.

Individual type crane sole plates

Individual type crane sole plates

For the light-duty crane, the individual type crane sole plates can completely support the pressure from the crane wheel. Individual type crane sole plate is a very economical choice when the crane track does not require full force. Individual type crane soleplates are easy to install without special customization and saving installation time.

Continuous type crane sole plates

Continuous type crane sole plates

Continuous type crane sole plate has a good supporting function for the crane rails which need a continuous force in the whole track. Due to the large load, heavy cranes generally require continuous multiple-point force, and continuous type crane sole plates can give higher safety factor support. Based on safety guarantees, the manufacture of continuous type crane sole plates needs to be made based on actual crane rail track groove data.

Crane Rail Pad

Crane rail pad is an important component used between crane sole plate and crane rail to buffer and disperse the load pressure from the crane. According to different crane soleplates, different types of crane rail pads need to be selected.

Individual type crane rail pad Continuous type crane rail pad

Individual type crane rail pad

Individual type crane rail pad need to be used together with Individual type crane sole plate. The crane rail pad is flexible and can disperse pressure very well.

Continuous type crane rail pad

This type of crane rail pad is continuous and uninterrupted, laid on the continuous sole plate. The continuous type crane rail pads make the pressure from high load crane more evenly distributed.

6A-4 crane rail pad project

Crane rail pad successful case


Malaysia Ann Joo Resources Berhad crane rail project uses 43KG crane rails and 6A-4 crane rail pads. It has been used safely for two years.

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